понимать различия между штифтовыми и бесштифтовыми клапанами

 
In fluid control systems, the butterfly valve, a pivotal regulatory device, is widely utilized for its simple structure and ease of operation. The butterfly valve's primary function is to regulate the flow of fluid by rotating the disc, making it extensively used in industries such as chemical, petrochemical, and petroleum. However, the distinction between pin butterfly valves and pinless butterfly valves often causes confusion in practical applications. This article will provide an in-depth exploration of the main differences, advantages, and disadvantages of these two types of butterfly valves, as well as the scenarios in which they are best applied, to assist readers in making more informed choices.

Pin Butterfly Valves

 
Among the various butterfly valve designs, the pin butterfly valve is widely employed due to its unique fixing method and stability. The core of its design lies in the disc being connected to the valve body through a pin shaft, which ensures superior performance in a multitude of industrial applications. We will now delve into the structural characteristics, main advantages, and potential disadvantages of the pin butterfly valve, as well as the specific application scenarios for which it is suitable.

1. Structure and Design

 
The disc of a pin butterfly valve is fixed to the valve body via a pin shaft that passes through the disc and is secured in support seats on both sides of the valve body. This design ensures the disc's stability and durability. Key features include:
 
Pin shaft fixation: The pin shaft acts as a support to ensure the disc does not deform due to changes in fluid pressure or flow rate during operation.
Minimal clearance: The small gap between the disc and the valve body effectively reduces the risk of fluid leakage, enhancing the valve's sealing performance.

2. Pin Butterfly Valve Advantages

 
High stability: The pin shaft provides stable support, allowing the disc to maintain its shape under high-pressure and high-speed fluid conditions, ensuring long-term reliability.
Low leakage risk: The small gap design minimizes the possibility of fluid leakage, making it suitable for applications requiring high sealing integrity.

3. Pin Butterfly Valve Disadvantages

 
Complex maintenance: The close fit of the pin shaft with the disc and valve body means that when the disc wears or is damaged, the entire valve body must be disassembled for maintenance or replacement, making maintenance more complex.
Complex structure: The protruding pin head affects the overall aesthetics, and the manufacturing process is relatively intricate.

4. Application Scenarios

 
Pin butterfly valves are typically suitable for industrial environments that require long-term stable operation, such as petrochemical, metallurgical industries, and high-pressure and high-speed fluid control systems.

Pinless Butterfly Valves

 
In contrast to pin butterfly valves, pinless butterfly valves adopt a different design philosophy by eliminating the traditional pin shaft to fix the disc, resulting in a more streamlined structure and easier maintenance. The following will detail the structural features, main advantages, and disadvantages of pinless butterfly valves, and discuss the application fields for which they are best suited.

1. Structure and Design

 
The disc of a pinless butterfly valve does not utilize a traditional pin shaft but instead achieves rotation and positioning through alternative design methods (such as pinless fixing or supported by bearings). Key features include:
 
Pinless design: The rotation and positioning of the disc are facilitated through other structures, such as bearing support, simplifying the valve's structural design.
Good fluid control: Despite the absence of a pin shaft, the valve still provides effective fluid control performance through clever design.

2. Advantages of Pinless Butterfly Valves

 
Simple structure: The absence of a pin shaft makes the valve structure more streamlined, and the manufacturing and installation process more efficient, thereby reducing costs.
Easy maintenance: The disc can be removed and replaced without complex pin shaft operations, making maintenance relatively straightforward.
High cost-effectiveness: The simpler manufacturing and installation process results in lower overall costs, making it suitable for applications with budget constraints.

3. Disadvantages of Pinless Butterfly Valves

 
Poor stability: The lack of pin shaft fixation may lead to wear on the axis and disc mating surfaces over time, affecting the valve's action precision and sealing performance.
Potential leakage issues: Long-term use may result in medium permeation between the disc and valve stem, potentially causing valve failure or leakage.

4. Application Scenarios

 
Pinless butterfly valves are suitable for scenarios with more lenient fluid requirements, such as water treatment, light chemical industries, and applications that prioritize cost and maintenance convenience.
 
When selecting a butterfly valve, understanding the characteristics and suitable application scenarios of pin and pinless butterfly valves is essential for optimizing system performance. Pin butterfly valves, with their excellent stability and low leakage risk, are ideal for high-pressure, high-speed fluid environments but require more complex maintenance. Pinless butterfly valves, with their streamlined structure and ease of maintenance, are suitable for applications with limited budgets or where fluid medium requirements are more lenient. A comprehensive consideration of fluid properties, operating environment, maintenance needs, and cost factors will help you choose the most appropriate type of butterfly valve, ensuring the system's efficiency and reliable operation.