Руководство по установке и обслуживанию качательных обратных клапанов

In modern industrial and civil pipeline systems, swing check valves play a crucial role. They not only effectively prevent backflow of media, protecting the safety of equipment and pipelines, but also ensure the stable operation of fluid systems. With ongoing technological advancements, the application of swing check valves has become increasingly widespread, making it essential to understand their installation and maintenance. Next, we'll discuss the installation steps, important considerations, and maintenance tips for swing check valves to help you better manage this key component.

Installation Steps

 
Following systematic steps during the installation of swing check valves can ensure their proper functioning and longevity. Below are the detailed installation procedures.

1. Preparation Work

 
Before installing the swing check valve, adequate preparation is essential for ensuring proper valve operation.
Remove Covers and Clean the Interior: Remove the end caps and foam boards from both ends of the valve passage to ensure the interior is free from oil and impurities. Use appropriate cleaning agents and soft cloths, avoiding strong acids or alkaline solvents to prevent damage to the valve material.
Surface Treatment of the Disc: Remove any protective paper from the surface of the valve disc, ensuring it is dry and free of grease. This helps ensure sealing performance and prevents leaks during use.

2. Selecting the Installation Location

 
Choosing the Right Position: Opt for a location that facilitates operation and maintenance, ideally close to the outlet of the medium. Avoid installing near bends or reducers to minimize fluid flow resistance.
Confirming Flow Direction: Ensure that the installation direction matches the flow direction indicated by the valve's directional symbol. Refer to pipeline schematics to confirm the correct flow direction.

3. Function Testing

 
Medium Flow Test: After installation, allow the medium to pass through the pipeline to test whether the swing check valve effectively prevents backflow. Monitor the opening and closing of the valve and its performance at various flow rates to confirm normal operation before putting it into service.

Installation Considerations

 
Understanding and adhering to key considerations during the installation of swing check valves is crucial. These details not only help ensure the normal operation of the valve but also extend its service life, preventing potential failures and accidents.

1. Load-bearing Issues

 
Independent Installation Requirements: The check valve in the pipeline should not bear any weight, especially larger valves, which should be installed independently. Supporting brackets or structures can be used to prevent system pressure from impacting the valve.

2. Flow Direction

 
Ensuring Consistent Direction: The directional arrow on the valve body must align with the medium's flow direction. Reverse installation can lead to valve failure and potential accidents. Therefore, it is essential to verify the flow direction before installation.

3. Medium Characteristics

 
Medium Requirements: The medium passing through the pipeline should not contain hard particles to avoid damaging the sealing surfaces. Additionally, avoid using media with solid particles or high viscosity, as these can affect the opening and closing performance of the valve.

Installation Methods and Requirements

 
The installation method of swing check valves directly impacts their performance and lifespan. Below are detailed descriptions of installation methods, covering the requirements and considerations for both horizontal and vertical installations.

1. Horizontal and Vertical Installation

 
Standard for Horizontal Installation: Swing check valves are typically installed in horizontal pipelines, which is the most common installation method, ensuring smooth fluid flow.
Considerations for Vertical Installation: Under special conditions, swing check valves may be installed vertically, with the medium flowing from the bottom to the top. In vertical installations, the valve inlet should face upward, and the outlet should face downward to ensure normal operation.

2. Connection Methods

 
Flanged and Threaded Connections: For vertical installations, flanged connections (suitable for large-diameter valves) or threaded connections (suitable for small-diameter valves) can be used. Flanged connections provide better sealing performance, while threaded connections facilitate installation and maintenance in smaller systems.

3. Environmental Requirements

 
Avoiding Harsh Environments: The installation environment should avoid areas with significant vibration or temperature fluctuations to prevent valve damage. An ideal installation environment is dry, well-ventilated, and away from heat or cold sources to prevent temperature impacts on valve performance.

Maintenance and Inspection

 
Necessity of Regular Inspections: Regularly checking the operating status of the swing check valve, including sealing and the tightness of connections, is essential. This ensures the valve operates under normal conditions and helps identify potential issues early.
 
Timely Repairs and Replacements: If any damage, leakage, or abnormal operation is detected, immediate repair or replacement is necessary to ensure the safe operation of the system. This is especially critical in high-risk environments where valve reliability is paramount.
 
Flow Direction Check: After installation, carefully verify the flow direction to ensure it aligns with the arrow on the valve. Reverse installation can lead to severe consequences, so special attention is required.

Storage and Pre-use Preparation

 
Storage Requirements: When not in use, swing check valves should be stored in a ventilated, dry location, avoiding direct exposure to the outdoors to prevent moisture or corrosion.
Inspection and Maintenance Before Use: Before use, a thorough inspection of the valve is essential to ensure it is free from impurities and damage. Only valves that pass inspection should be installed.
Sealing and Connection Checks: Regularly check the sealing and connections of the valve to ensure there are no leaks, replacing components as necessary.
 
By following this detailed installation and maintenance guide, you can effectively manage swing check valves, ensuring their normal operation and safeguarding the safety and efficiency of the pipeline system. Proper installation and regular maintenance not only extend the valve's lifespan but also significantly reduce the risk of equipment failure, enhancing the overall operational efficiency of the system. As a critical fluid control component, the reliability and stability of swing check valves directly impact the safety of the entire system, making attention to every detail crucial for achieving optimal performance in practical applications.